Omc 800 shift cable installation. OMC Cobra Throttle Control Rebuild & Shift / Throttle Cable Replacement | 1989 Four Winns Sundowner OMC tools: bearing carrier puller, pinion nut adaptor, drive shaft adaptor, bearing removal tool assembly, bearing installation tool, puller rod,prop wrench transom: The older type will have one grove on the years 1979 to 1981 and no groves on the year 1978 unit. These liners must be installed on the unit with the slot facing forward as shown. Lubricate with OMC Triple To replace a worn or broken shift cable on the 1983 OMC Stringer 800, first locate the cable connecting the shift lever to the transmission. Intermediate housing stern drive years 1978 to 1985. How to video repair help for OMC sterndrives. I re-installed the outdrive paying very careful attention to the manual and the correct procedure. I have a manual Anyone who has installed these cables into the shift housing knows it is a bit tricky at first to wind the metal cable puck ends into the pulleys. I detached it from the shift unit on the intermediate, I removed the retaining nut on the wet side of the transom, but it was 1982 800 series OMC shift cable. Windsor 351 with OMC 800. 3 OMC with cobra drives I broke the shift cable which engages reverse and forward between the motor and the out drive on the port motor. Removed the out drive and discovered the outer sheath I have a 79 omc 400 outdrive that needs to be swapped out, I allready have the replacement one. The OMC Stern Drive Service Manual for 400-800 series, OMC 400/800 ball gear removal, shimming and installation tips years 1971 to 1985 with videos from news letter. Evinrude/Johnson outboard lower units. Install drive unit Im in the process of semi-rebuilding my Stringer 800 sterndrive. a previous mechanic damaged the outer cable and covered the damage with a red silicone material . Disconnect the remote control cable from the shift arm pin at the shift converter. OMC shift cables covering years 1972 and up for Stringer electric, 400-800 series and Cobra outdrives This clutch was manually engaged by the use of a shift cable which contained 2 inner cores (one or reverse, one for forward). Designed to help boating enthusiasts performing repair work on 400-800 outdrive lower units and I am replacing my lower shift cable on a 1985 omc stringer 800 outdrive, just another part of my ongoing project. 7L 350 outdrives 1982-1986 1978-1981 Used a OMC ball gear kit *Exploded view drawings *Repair video 400-800 OMC electric shift parts for years 1972-1985 Press on type for years 1967-1971 Last updated on 7/24/2025, 11:04:06 AM By author So my marine mechanic tells me the shift cable that runs from the control unit through the intermediate unit and down to the lower unit costs $500. First post. I purchased an OMC 982802 and the shielding appears the same, Re: how to change impeller 800 omc I think you could get away with not unhooking the shift cable, but you will need to remove the drive from the boat. 0L 305, 5. 00 BUCKS ON EBAY and lower OMC sterndrive exploded view parts catalogs Flat rate electric shift outdrive repair costs, Electric shift switch, Rebuilt clutch springs, Co-manufacturer and Tech photo help for OMC shift cable and outdrive removal photos for 400 and 800 series. Disconnect the transom bracket shift cable from the shift bracket located on the engine. Ready to install the shift housing, had info on it but my pc died and cant retreive it. The shift cable had a few minor cracks and was stuck in the housing so i had to cut it to get it out. Remove Outdrive (Not covered in this guide) 2. Suspecting lower cable,should I look elsewhere? Does anyone know where I might be able to find a lower shift cable for a OMC 800 mechanical shift? I have tryed a few online dealers and they have told me that those cables are on backorder till next I have purchased a new omc shift cable (sold my least favorite child) but have hit a snag on the re-install. Won't go in to forward or reverse,Shifted fine when put away last fall,now nothing. It’s a late 70’s/ early 80’s Canaventure. OMC 400-800 shift cable installation, repair and removal. The short cable should be completely seated, and should measure approximately 4-7/8" to OMC 400-800 shift cable installation part 2 this is step by step photos for parts or drawings see our web site for parts When installing shift cable you need to make sure you line up flat section with brass spring loaded receiver during installation. The lower unit electric shift Stringer outdrive help page was made for the do it your self mechanics and the boating enthusiasts Can anyone offer any advice? I need to know if it can be done without the special tool mention in the manual if not where can I purchase the tool? I am about to change the shift cable in my OMC 400/800 Mechanical Shift 1982-1985 In 1982, engineers redesigned the lower unit to shift with a mechanical shift cable and the hydraulic shift OMC shift cable installation part 2 step by step photos Wayne Coll • 37K views • 12 years ago Upper-lower parts of out-drive must be removed from the transom before beginning this job as you will need access to the shift rod located in upper gear-case so that lower unit can be taken off. Does anyone know where i can get this Finally--after months of requests, I have part 2 of the shift cable install ready. 0L 140hp, 3. The outer casing of the cable is in good condition. sterndrive. I tryed adjusting it as per the manual I didn't get the shift cable fully seated in the intermediate housing. at what position should the rachet rod be in and which cable should be pulled to engage it when you lower the I'm following the book removing my '79 OMC 800 shift cable to get the outdrive off. I have a 1980 800 OMC stringer hydro shift outdrive. 400/800/Stringer and Cobra exploded view drawings. Last year I pulled the I/O off to do my upper case seals and water pump impeller and in the process my best guess is that I stretched the intermediate shift cables as I went the wrong way when I tried to Facebook I just had the lower unit of my OMC 800 (84 manual) replaced and a new lower shift cable installed. Thread cable guide retainer onto shift cable until all slack is gone (Fig. Remove bellcrank plate and shift cable tool. Set engine to obtain 800 rpm in gear. you might want to pull the cover off the shift box where the shift cable is Possible cause: (OMC controls) Shift handle not aligned with neutral position of remote control shaft. I am having trouble getting it into reverse. OMC Cobra shift cable adjustment, diagnosis, common failures & remedies. F) 6. ca in Canada or www. lift off the cover and discard the gasket. I noticed it calls for an OMC special tool # 909881 to thread onto the pinion Click on any exploded stern drive drawing listed below. Rubber need to be full and not soft or The steering cable must be installed in the boat, and the helm and drum in the intermediate housing must be centered prior to installing the drive unit. the cable was rusty so needs to I picked up my parts donor boat this weekend. boatparts. You won't have much play in the cable to get the 5. (Fig. Re: OMC 800 Lower Shift Cable Adjustment at Lower Unit Just for everyone's information, yes you can get the lower unit off without removing the whole outdrive. GLM discontinued these after a few years Has anyone replaced the shift cable on an OMC800 stringer? Got the manual but it looks a little touchy It's a '78 240 hp. OMC 800 shift cable with 2 outdrive repair videos. info/outboard-outdrive The older type will have one grove on the years 1979 to 1981 and no groves on the year 1978 unit. 8l OMC 800 Sterndrive. Mine is a 1981 800 stringer,still works fine. Model # 982566 This afternoon I stripped it out pretty much except for power plant and drive. Please see our web site for parts http://www. The interrupt switch will activate with any movement of the shift cable. Cycle the unit three or four times through the shift range, one cycle to equal N-F-N OMC shift cables covering years 1972 and up for Stringer electric, 400-800 series and Cobra outdrives Hi there. I am having trouble getting the shift housing synchronized properly on the shift assist cylinder on the lower gearcase. I have the OMC manual and My buddy has what appears to be an OMC 800 outdrive attached to a Chevy 229 V6, the drive shifts into forward just fine but the cable seems to bind going into reverse. Because I spent all my money on the cable I don't have the manual that tells me how to REMOVAL1. However, for a number of reasons I don't Outboard Motor Corporation Cobra shift adjustment tool kit Includes bell-crank alignment plate and adjustment tool Step by step instructions for correct shifter Repairing your OMC shift cable years 1978 to 1985 for more information see www. the problem is I need to use my old shift cable (guy cut the one on the replacement) I can't feed the shift Includes Shift cable assembly GLM 27930 (Replacement for 982563) It's a technically a new cable assembly. info in the USA Part 2. 3L, 5. All, I am in need of a 1981 OMC 800 Sterndrive Shift Cable. so he couldn't really tell me Hi everyone I am going to start converting my drive tonight. Find many great new & used options and get the best deals for OMC Stringer STERNDRIVE Shift Cable and Housing 982802 at the best online prices at I have a 79 omc 800 mechanical shift. 400 and 800 series stern drive lower units OMC sterndrive exploded view parts catalogs Flat rate electric shift outdrive repair costs, Electric shift switch, Rebuilt clutch springs, Co-manufacturer and Install O-rings and trunnion bearing liners on the trunnion bearings as shown in Figure 7-1-83. Item Details For use with all Stringer 400 / 800 (4cyl / V6 / V8 2. I hope you all like the video and please remember to subscribe and like th OMC 400/800 parts & Mercruiser outdrive online catalogs. 3. 8L, 4. Correction: Disconnect shift cable at shift converter box. When I took the drive apart for inspection and seal Re: OMC 800 shift cable maintenance? Like Kagee told me,If its not broke don't fix it. This caused more of bend in the cable, which, unknown to me, created a small leak in the cable housing. The new models were Shift Housing Disassembly and AssemblyRemove shift housing cover screws and lockwashers. Re: OMC 800 shift assist and overstroke questions The overstroke switch overides the interrupt switch. shifter housing 1982-1985 mechanical tmclendon Seaman Joined Mar 31, 2003 Messages 74 Sep 30, 2003 #2 Re: omc 800 shift cable stuck in housing You did disconnect the shift cable from the shift box on the back of the Exploded view OMC 800 parts drawings. 81 18 ft Tempest 3. I have the lower unit is installed and painted already. stringer drive mechanical shift Assy, Good Finally! A video that shows you how-to conquer the mysterious OMC shift cable! Some things to remember here, you need to remove the stern drive. OMC 400 800 sterndrive outdrive I/O shift cable Assembly 982563, 0982563, 982802, 0982561, 982561, 0982561. Bought this boat last year for a decent price. I have concluded that the upper cable that go's to the remote is fine. This drive has a power assist servo and the OMC # on the cable is 982795. How do you remove the cable from the back of the engine so you can pull it out? Thanks in advance! Twin 4. See our 800 series videos for more installation help. One contact so far said the cable is supposed to be available in October? Does any body have one available or knows a source Re: Omc 800 shift problem sell the outdrive and find the right cable its just beating you up to keep trying experiments seen those CABLES FOR MECHANICAL SHIFT 249. Install & tighten retainer screw into shift cable guide. The overstroke switch OMC tools: bearing carrier puller, pinion nut adaptor, drive shaft adaptor, bearing removal tool assembly, bearing installation tool, puller rod,prop wrench transom: shift cable, electric cables Trim / tilt: OMC shift cable 982563 982802 OMC 400 800 sterndrive outdrive I/O shift cable Assembly 982563 0982563 982802 0982561 982561 910460 stringer drive mechanical shift Assy. E). From what I’ve been able to research it’s a hydro mechanical shift leg. 00! its all of about 4 feet long. See our 800 series videos for more installation Before installing the shift housing and cable assembly, pull the long cable out as far as it will go. I can't imag I have a 1986 Seaswirl with a OMC 800 outdrive. I have the new shift converter and a OMC conversion kit with the ESA module,when I . shifter housing 1982-1985 mechanical P/N S The older type will have one grove on the years 1979 to 1981 and no groves on the year 1978 unit. Water got in and the cable 800 series the outer shift cable is stuck in the intermediate housing . Inspect for fraying or stiffness. Cables are stretched, not allowing for proper engagement of Reverse. OMC 1982-1983-1984-1985 shift cable 400/800 video, 4 Cylinder, V6-V8 Chevy and Ford marine engines. 5L 120hp, 3. OMC haters can stop reading I am looking for a shift cable OEM # 982563 or #27930 GLM after market. The drive Tech help for OMC shift cable removal on 400 and 800 series intermediate housing years 1978 to 1985. Electric shift, Stringer stern drives.


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